3D Measurement Workflow
Professional Solutions
In industrial manufacturing, large components like molds or engine blocks often deviate from their design during machining due to thermal stress, fixture deformation, or tool wear. Traditional inspection is manual, inefficient, and can't correct errors in real time, leading to high rework, lower productivity, and resource waste.
Deploy the Metrohub robotic scanning system at machining outputs or inspection stations to create a seamless workflow from finished machining to automated inspection and quality evaluation.
Automated Workpiece Scanning: Captures every angle of machined parts with high-accuracy 3D scanning with no manual intervention.
Instant Accuracy Checks: Scan data automatically imports into Revo Measure for comprehensive comparison with CAD models or drawings, including GD&T and surface profile analysis.
Smart Quality Reports: Generate detailed reports automatically, including color maps, compliance analysis, and pass/fail results, for fast, reliable zero-intervention quality assessment.
Blue Laser Technology: Handles shiny or dark surfaces with stable and accurate scanning under complex conditions.
Flexible Robotic Measurement: Reach deep holes, cavities, and chamfers that fixed CMMs cannot measure for true full-part coverage.
Efficient Batch Inspection: Reduce inspection time, enable 24/7 operation, and scale from small mixed batches to high-volume production.
Real-Time Quality Monitoring: Continuously monitor production to prevent batch-wide quality issues and enhance product consistency at the source.
Comprehensive Quality Data Chain: Create a complete data chain to support industrial manufacturing and ongoing process optimization, enabling smarter, data-driven production.
Metrohub robotic automated scanning system deployed at machining center discharge end or quality inspection stations, constructing complete "machining completion - automated inspection - quality determination" workflow.
Deploy the Metrohub robotic scanning system after forging or casting cleaning to establish an automated quality inspection station.
Fast Full-Part Scanning: Following a preset path, the robot performs a complete, rapid scan of the forged part, capturing 3D data within minutes.
Automatic Dimensional and Defect Analysis: Revo Measure software automatically analyzes the scan data, checking key dimensions such as center distances and hole allowances, and identifying surface defects like depressions or folds.
Flexible and Non-Contact System: The system is non-contact and portable, easily adapting to various forged and cast part models without the need for complex custom fixtures.
High Accuracy on Rough Surfaces: With its large depth-of-field and high accuracy, the system delivers stable measurements even on rough, uneven surfaces.
Full Online Inspection: Enable 100% online inspection, replacing manual spot checks in challenging environments and improving product quality consistency.
Optimized Machining Guidance: Provide accurate material allowance data for downstream processes to guide optimal machining parameters and extend tool life.
Traditional tools struggle with complex sheet metal parts like doors, hoods, and body panels. Manual inspection can’t fully capture 3D shapes, subtle deformations, or gaps, impacting both product appearance and assembly accuracy. The result: lower consistency, reduced efficiency, and potential performance issues for the finished vehicle.
Integrate Metrohub into the automotive sheet-metal inspection process to automatically inspect doors, body panels, and other critical areas, creating a closed-loop quality-control workflow from machining to measurement.
Automated Scanning: The robot, equipped with a high-accuracy 3D scanner, performs fast, accurate scans of door edges, window frames, and key mating areas, capturing detailed geometric data of sheet metal components.
Automatic Report Generation: Revo Measure extracts key dimensions and positional data, compares them with design drawings, and generates detailed inspection reports.
Real-Time Quality Monitoring: Continuously monitor production to prevent batch-wide quality issues and improve product consistency at the source.
Comprehensive Quality Data Chain: Establish a complete manufacturing quality data chain to provide core data support for automotive digital factories and ongoing process optimization, driving smart manufacturing.